Application of PU-coated paper on aluminum honeycomb panels

 

As a high-performance composite material, aluminum honeycomb panels are widely used in construction, transportation, aerospace, and other fields due to their lightweight, high strength, corrosion resistance, easy processing, and other characteristics.

Finish foil paper, as an important part of the Aluminum Honeycomb Panel, plays a key role in improving the material’s performance, beautifying the appearance, and enhancing the service life.

 

In this paper, we will analyze the application of Finish Foil on aluminum honeycomb panels， including its definition and characteristics, advantages, production process, etc.

 

Introduction of the characteristics of aluminum honeycomb panel

 

Aluminum honeycomb panel is a kind of lightweight and high-strength panel，made of two or more layers of aluminum alloy panel and honeycomb aluminum core in the middle，compounded by a special process.

 

Its characteristics mainly include the following aspects:

1. Light weight and high strength

Aluminum honeycomb tekboard is mainly used for furniture making such as desk, office table etc, the honeycomb structure makes the whole furniture’s weight down but also keep the strength for daily using. Due to the metal material has better strength than the nature wood or others wood like board, so aluminum tekboard can serve you for a long time, after applying the wood grain finish foil paper on the aluminum honeycomb, this material will be an amazing wood like board compared with plywood, MDF or others.

 

2. Corrosion Resisitence

Aluminum alloy has good corrosion resistance and can resist a wide range of chemicals.  Aluminum alloy is a kind of material with good corrosion resistance and it is not a positive material different from iron grey which can be active with coffee, tea, milk etc wet liquid food, some makeup product, or kitchen additive food. The corrosion resistance is a great feature of aluminum tekboard furniture board.  ）

 

3. Sound and heat insulation

The aluminum honeycomb structure is a special design to isolate sound, the noise will be down and down during the transmission of sound after multiple layers air and aluminum. If we use this honeycomb aluminum board as a wall panel, I think it is great for a peaceful space, so do furniture, no more sound shake. Heat insulation is the special feature of aluminum, it is a famous heat insulation material in metals, so it is always used for warm machines in winter.)

 

4. Easy processing

Aluminum honeycomb panels can be made into kitchen countertops, can be easily cut to the right size, easy to install. It can also be used for bathroom partitions, waterproof and moisture-proof and easy to clean. It has highly customizability to meet the needs of different home styles, and is an ideal decoration material for life.

 

Ⅱ Definition and characteristics of Finish Foil Paper

1. Definition

Finish Foil Paper is a material used to decorate and protect the surface of aluminum honeycomb panels. It is usually made of resin, paper, and ink. This kind of paper has PU coating on the surface, do not need to paste on the wood and then paint， like board. The medium is white glue or wood glue, no harmful substances to health, or environmental protection.

 

2. Characteristics

Scratch resistance

In the process of opening and closing the cabinet door of the wooden wardrobe, the cabinet door will rub against the border of the wardrobe. At the same time, during daily cleaning and sorting of clothes, it may also accidentally touch the surface of the cabinet door. But the cabinet door decorated with PU paper can resist these frictions, will not show signs of wear and tear, and always maintains a beautiful appearance.

 

Dirty resistance

Dining room chairs are often stained with food, such as oil stains, soup, etc. PU paper does not absorb water and has a smooth surface. If the back and seat cushions of the chair are decorated with PU paper, when the soup splashes on it, the stain will not penetrate quickly, but stay on the surface. We can clean easily. And even after multiple such cleanings, the color and pattern of the PU paper will not change.

 

Sickness resistance

When students or office staff use sticky items such as glue and tape on the desk, it may stick to the table. If the desk is decorated with PU paper, it is relatively easy to deal with. Because the surface of PU paper is smoother, the glue will not stick as easily as it does on ordinary wood. For the residual glue marks of the tape, you can use alcohol to clean it up, which will not cause damage to the surface of the PU paper or leave obvious marks.

 

 

3. A wide variety of designs available for decorating foil

Wood Grain

 

Solid PU Paper

 

New trend

Classic PU Coated

 

4. Influence of Price Factors

Raw material cost: The price fluctuation of raw materials such as decorative paper, water-based resin, surface paint, etc.

 

Color types: The price of some special effects or precious wood grain colors is higher, while the price of common colors is relatively low.

 

Oil plate thickness

An increase in the thickness of the plate means that more PU coating material has to be used in the production process, which has its own cost, and an increase in the amount of PU coating material used increases the cost of purchasing the raw material accordingly.

 

Molding: If the modeling of paint-free paper is relatively simple, such as just flat texture patterns, single geometric shapes, etc., the production process is relatively simple, the cost is low, and the price will be relatively cheap. When the paint-free paper has a complex modeling design, such as three-dimensional effects, irregular curves, etc., the production process requires a higher level of technology and more complex processes, which will increase the production costs, resulting in higher prices.

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Ink Quality: High-quality inks can render better colors. For example, when printing wood grain patterns, high-quality inks can realistically restore the natural color and texture of wood. High-quality ink has good color stability, and the colour is not easy to change after a long time of light. For furniture, this is very important, because furniture will be tested by various environmental factors in the process of use. High-quality inks cost more, so the price of paintless paper using these inks will also be relatively high.

 

Ⅲ Production process of PU-coated paper

1 Production process

• Preparing raw materials

wood pulp, titanium dioxide, talcum, kaolinite

• Preparing equipment/material

place cylinder sets aside of the production line（All of these cylinder sets need to be cleaning in the washing machine）

place based paper on the machine

• Adjusting color
• adjusting the ink color on the sample
• scratching color to matching
• adjusting based painting color
• pulling painting to the container for printing
• adjusting painting color again

 

• Printing
• Printing based color on paper
• Printing second paint color
• Printing third painting color
• Printing fourth painting color

 

1.5 Coating

• First PU coating for paint protection
• Second PU coating for paint protection

 

1.6 Cutting

• Cut the finished foil paper as required by roll
• Check the paper quality

 

1.7 Packaging

• Check the paper quality
• Packaged with oil paper(anti-water, anti-dirt)

 

1.7 Drying

For PU coating on the surface can be dried out better, we always don’t package the top finish foil at 50 degrees.

 

Ⅳ Advantages of Finish Foil’s application in aluminum honeycomb panels

1. Good bonding with aluminium honeycomb panels

Finish Foil can be tightly bonded with aluminium honeycomb panels by means of adhesives and other means, and it is not easy to be detached or delaminated, which ensures the integrity and stability of the decorative materials.

2. Easy to process and mold

Finish Foil can be bent, folded, and cut according to different design requirements, and when combined with aluminium honeycomb panels, it can meet a variety of complex shapes and structural needs.

For example, in the decoration of a desk, a curved decorative material may be required to fit the shape of the desk. Aluminium honeycomb panels affixed with Finish Foil can be made into curved panels through special processing technology

3. Good resistance to contamination

The surface of Finish Foil is not easily stained, so it is easy to clean and maintain as it is not easily adhered to dust and stains. For example, in an environment prone to oil pollution, such as the kitchen, aluminum honeycomb panels with Finish Foil are used as cabinet panels, and only need to be wiped with a damp cloth when cleaning, saving cleaning time and costs.

Ⅴ Marine Honeycomb Table and Chairs

Marine Honeycomb Desk and Chair have a marine grade laminate surface made from marine standard aluminum honeycomb material (wood and aluminum). A sturdy, durable, and stylish piece of furniture, ideal for use in any office, especially a marine office.

 

1. Characteristics

• Easy to install

Designed with an aluminium honeycomb base and laminate finish, the Marine Honeycomb Table and Chairs are very lightweight and easy to install.

 

1.2 Sturdy and Durable

Marine honeycomb table tops are high quality, lightweight and made of durable materials to withstand harsh weather.

 

1.3 Aesthetically pleasing

Sleek and modern design that can help create a more productive and stylish workspace.

 

1.4 Aesthetically pleasing

Sleek and modern design that can help create a more productive and stylish workspace.

 

1.5 Easy to clean and maintain

The material of marine honeycomb chairs has a smooth surface, the smooth surface is not easy to attract dust, even if there are some light stains attached, they can be easily wiped away.

 

VI. Conclusion

PU-coated paper has significant advantages when applied to marine honeycomb tables and chairs. It enhances the water resistance of the table and chairs, enabling them to be used in a wet environment for a long time without being damaged. At the same time, the good abrasion resistance can withstand daily friction and keep the table and chairs aesthetically pleasing. Its colorfulness also adds a unique charm to the table and chairs, meeting different aesthetic needs.

When deciding how to furnish a house, it’s important to plan your budget beforehand. Once you have established a budget, prioritize rooms, and allocate a certain amount to each space. Write it down so you can see exactly what you’re spending on each space. Consider adding accessories and leaving some wiggle room for decor. Then, you can begin shopping. Start by planning the overall look of the house.

Plan your budget

Before you start shopping for furniture, plan your budget. You can spend more than you have on a new couch or a brand-new couch if you buy too many pieces. Make a list of what you absolutely need and only purchase what you actually need. Write down what type of furniture you need, how much you want to spend, and where you want to buy the pieces. You can then add detail to your budget as you go.

You may have less disposable income when you’re first a homeowner. While your budget was accurate when you were still in college, labour and gas prices have gone up since then. Also, your budget may have more wiggle room than you thought. That extra money can go towards home maintenance and an emergency fund. Alternatively, you may want to spend a little more on a new sofa or a new TV.

A typical budget for furnishing a house should range from ten percent to fifty percent of the overall price of the home. Remember to take into account the size of the house and whether you want to furnish multiple rooms. It’s also important to factor in additional expenses, such as renovations, new appliances, and new electronics. Using an online referral service such as Angi (formerly Angie’s list) will help you find trusted professionals in your area.

Prioritize your purchases

While it may be tempting to buy everything you see at the first furniture shop, you need to prioritize your purchases based on the most important areas in your home. Whether it’s your living room, dining room, or bedroom, it’s important to buy only what you absolutely need and want. Buying items that you don’t need or want to use immediately will only end up making your new home feel crowded.

If you are new to the home furnishing industry, it can be easy to become overwhelmed by your list of needs and wants. Often, new homeowners set unrealistic goals for themselves, including a fully furnished home. This can easily blow your budget in one room. Instead, try focusing on a few basic pieces of furniture that will make your home comfortable. Focusing on a few basic pieces will help you prioritize your purchases and keep your budget under control.

Consider antiques

Using antiques in your home is an excellent way to make it uniquely your own. They add character, style, and even value to your space. Antique pieces are also great for decorating a theme room. A funky chair from the 1950s would look great in a music themed room. Old records and band posters and a phonograph would add to the music theme. Start small and slowly add pieces to the room until you’re satisfied with the overall effect.

When buying antique furniture, look for the stamps of the craftsman who made it. These stamps are often found along the lower edges of pieces. Antique furniture may have different wood types because the craftsmen did not want to waste valuable wood. You can identify genuine antiques by the stamps and the symmetry of their woodworking equipment. The stamps on antique pieces will have the maker’s name and the date of production.

Although some pieces may not have been in use for more than a hundred years, they are considered antiques by most interior designers. Often, antiques are common furniture pieces that have been well maintained by their owners. However, antiques differ greatly in style from newer pieces. The style of antique furniture depends on when it was made, but you can also find Victorian pieces made around 1880. Even if you have to restore them to match your modern furniture, antiques add character to your home.

Buy second-hand

There are many ways to buy second-hand furniture for your home. Buying furniture second-hand requires some vision. While most second-hand pieces may require some work, it is possible to find some excellent deals. Depending on your budget, you can either refinish the pieces yourself or purchase as-is. Whether you choose to refinish or purchase as-is, it is important to remember the following 20 tips:

Facebook Marketplace: Another way to buy second-hand furniture for a house is on Craigslist. You can post a classified ad for free and pay the seller with cash or a digital transfer of funds. You may need to pay an extra fee for delivery, so be sure to plan your time accordingly. In addition, many sellers use Facebook to sell their wares. You can browse the listings to find pieces of furniture that fit your home’s style.

Local resale markets: Besides thrift stores, online resale websites can also help you find quality second-hand items. You can also check Craigslist in your area or Facebook Marketplace. You can also check out online resale websites, such as Nextdoor and Etsy. You can also buy furniture through online auctions. However, make sure to read the descriptions of the items before you bid.

Buy custom

There are several reasons to buy custom furniture for your house. It is more economical than buying from a global store, and can add aesthetics, comfort, and functionality to your house. Furthermore, custom furniture is manufactured by a professional, ensuring a high quality finish and the design you want. However, this type of furniture may require a higher upfront price. However, it is worth it for the peace of mind that you will get after making your decision.

When buying custom furniture for your house, make sure you consider its durability. It must be able to withstand constant use and still look good. Moreover, it should be able to blend with the decor and complement the existing color scheme in your house. It is also possible to buy modular furniture that can fit your small space. By purchasing modular furniture, you can create a more functional and efficient space without disrupting your existing furniture.

How to Prepare Melamine Cabinets for Paint?

If you are planning to paint your melamine cabinets, you need to prepare the underlying matboard properly. There are several things you need to remember: Preparing the melamine board before painting, Getting paint to stick on melamine, and Repainting melamine cabinets. In this article, we will discuss some of the most common problems and how to overcome them. Also, we will show you some useful tips on repainting melamine cabinets.

Preparing melamine board for paint

If you want to give melamine a new look, you need to prepare it properly. Without proper preparation, the paint will be difficult to stick to the surface and peel off easily. To prevent this problem, you can degloss the surface with 80-grit sandpaper or use a rag to brush off the powder. Here are some tips on how to prepare melamine boards for paint:

Before you begin painting, it is essential to remove all hardware from melamine cabinets. This will ensure that you get an even and complete paint job. If you have any hardware that might fall off during the painting process, cover it with painter’s tape to avoid painting through the hardware. Once this is done, you can paint the melamine board. You’ll be glad you did. It will be worth the effort to give your melamine surfaces a new look.

Getting paint to stick to the melamine board

If you have a melamine board, one of the biggest challenges you may face is getting the paint to stick. The surface is smooth, so if you are going to use paint to decorate it, you should first create some texture on it. To do this, use sandpaper with an 80-grit rating and a rag to dust off the excess powder. This will make it easier for the paint to adhere to the surface.

You can purchase melamine products at home centers in white or a variety of other colors. You can also order custom colors. Make sure to wear protective gear while painting melamine board, such as gloves and safety glasses. Also, be sure to avoid contact with the hard surface when using an alcohol-based primer, as it will produce strong fumes and is more difficult to clean. You may also use a spray paint designed for melamine boards without a primer.

Avoiding melamine board paint

When it comes to cabinetry, avoiding melamine board paint is a no-brainer. It offers a smooth, uniform surface, is easy to clean, and comes in a wide variety of colors. But be sure to wear protective gear, including a dust mask, before you start any project. The plastic finish on melamine is just as sharp as glass, so make sure to protect your eyes and ears when working with it.

First, prepare your surface by lightly sanding any imperfections with a piece of 220-grit sandpaper. After you have sanded, wipe down the surface with a tack cloth. Next, apply the primer to the surface, and allow it to dry for at least four hours. After the primer dries, apply the second coat of paint. This second coat doesn’t need to be sanded, so don’t worry! Melamine countertops are made of tough material.

Repainting melamine cabinets

Unless your cabinetry is made of a durable material such as melamine, it’s best to paint it without doors or drawers. This will prevent paint from getting trapped, dripping, or building up. You can also use a special paintbrush designed for melamine surfaces. However, there are several things to keep in mind when painting melamine cabinets. Use caution to avoid painting a door or drawer that will scratch or chip.

First, remember that melamine cabinets are difficult to paint. Using the wrong technique can result in uneven, unattractive results. You also need the right type of paint, which will prevent gaps and streaks from forming. Make sure to follow the directions on the paint bottle. If the paint is too thick or is too thin, it will not cover the surface properly. Therefore, you should choose a paint that is specially designed for melamine.